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List of BIKE BUILD THREADS to be BBSHD or BBS02 Compatible (Pictorial)

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  • old.nick
    replied
    Our updated ebike conversions. For the wife I converted a 2018 Specialized Roll Step-Through and mine is a 2018 Trek Marlin 5.

    I reused the bbs02s off our old 1993 Rock Hoppers Comp and purchased hydraulic sensors for the brakes.
    Really like the way they turned out.

    For the Roll I was able run an extra long Bafang wiring harness through the frame on the right side where the front derailleur ran. Had to drill out the hole for the cable to fit and also cut the head off (didn't want to drill a big hole, just the size of the cable) and resoldered it back on where the cable exits near the bottom backet. Also had to grind a little out of the middle of the bottom bracket so the bbs02 would slide through and shorten the battery cable for a custom fit.

    The Trek was a breeze, only had to slightly dent (panel beat) the chain stay, about 4 mm, so the lekie 42 would clear. I did this instead of shims for fear of messing up the chain alignment. Now I need to tidy up the wires up front and call it done.

    We really enjoy the upgraded frames. Hydralic brakes are wonderful.

    Leave a comment:


  • PacoMarkE
    replied
    Winter Project. BBS02 on Marin Muirwoods.

    Build thread here.

    Click image for larger version

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  • John and Cecil
    replied
    The Raleigh Kodiak 27.5 plus tire full suspension bikes should be compatible with the BBS02 since they have a 73mm bb width. We are currently putting one together now with a 750w tsdz2 mid drive motor and it fits well. Not much room for a battery inside the frame though. The battery is the least of my problems, getting the dog carrier on the back of the full suspension bike is taking a bit of work.

    Leave a comment:


  • IndianaStones
    commented on 's reply
    I’m using the stock chain too. At this point I can’t use the largest gear because my chain is too short. I shift gears way less than I did before having a motor. With this build, I’d stick to the middle 6, 7, or 8 gears.

  • IndianaStones
    replied
    Minnesota 1.2 with BBSHD 21” frame

    Bafang BBSHD Mid Drive Ebike Kit
    (Choose Your Programming Level: 750w Street Legal, Bottom Bracket Size: 73-100mm (Fat), Chain Ring: Stock 46T Steel Chain Ring, Bafang Handles with Ebrake Cut Off: Bafang Handles with Built-in Ebrake cut off, Add an Additional Luna Designed Chainring: Luna Aluminum Chain Ring Adapter With 42T Sprocket $40.00, Display Options: Bafang Display C961, Add a Gear Sensor: GearSensor for Derailers and Internal Geared Hubs $45.00, Throttle Choices: Black Luna Right Twist Throttle $12.00, Make it a kit by adding a top grade battery: 48v Dolphin GA 13.5ah $475.95, Add a 5.5mm Smart Charger for your Battery (Not Included): 48v 3amp Lithium Charger $30.00

    toughest part art of my build was removing the main crankshaft and understanding how the tools worked. I ordered the 42T sprocket but ended up not using it since it pushed my chain too far outside my frame. Trying to keep the chain in line I stuck with the stock 46T. Cabling was a breeze to me. Connectors are almost impossible to get wrong. Went with a twist throttle since the bike came with thumb shifters. Probably should have went for the full color display. I plan to add fenders and a kickstand. Bike bounces a little when I pedal. It’s a blast just to hold the throttle down...so smooth. I might add front shocks someday to help smooth the ride.
    Attached Files

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  • max_volt
    commented on 's reply
    What model bike did you use?

  • JetPilot
    replied

    Perfect setup for fatty: BBSHD 750w, 52v shark battery inside Luna bag, 100mm hub with 36 tooth eclipse chain ring. PAS (Pedal assist) (1) optimum most conditions if not riding aggressive.
    Attached Files
    Last edited by JetPilot; 01-01-2018, 12:27 PM.

    Leave a comment:


  • Rider
    replied
    Soma B-Side V.2 Belt Drive 3spd IGH 27.5 x 2.8 with BBS02B 750W/48V mid-drive.

    Build thread here: https://electricbike.com/forum/forum...v-custom-build

    Leave a comment:


  • Rider
    replied
    Electra Alloy Cruiser 3 converted to 29+ 5spd IGH with BBS02B 750W/48V in frame triangle mid-drive (fits right in without tube modification).

    Build thread here: https://electricbike.com/forum/forum...iser-3-project
    Last edited by Rider; 01-21-2018, 10:10 AM.

    Leave a comment:


  • ximox
    replied
    2011 Specialized Epic Fsr Comp frame M with BBS02B 750W and 48v 17ah Shark style battery

    Link to build log.
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    Attached Files
    Last edited by ximox; 10-14-2017, 07:30 AM.

    Leave a comment:


  • toddphillips
    replied
    1993 Giant ATX 770, BBS02 Anniversary Kit with 52A Battery and Color Display


    I finally got my ebike put together! I added a Bafang BBS02 to my old 1993 Giant ATX770 and now my old bike has a new life!

    Leave a comment:


  • paxtana
    replied
    BBSHD on Sun EX-3 USX-HD delta trike


    Leave a comment:


  • rezdog
    replied
    Added BBSHD to 2016 Motobecane Fantom 29er. Bike was about $1400, motor kit, suspension post & street tires, about $1200. 68mm Kit installation went smoothly. I think the only item that I needed to replace from the kit was longer bolts for the chainring, plus spacer. Decided to create a relaxed, sit upright ride from the mtn bike due to chronic arm pain. Bike rides comfortably, my back, shoulders and neck also like sitting upright. To do this I swapped out the flat handlebar for a riser on headset & sweepback handlebars. The thudbuster is wonderful with my old, comfy brooks saddle. I used a dolphin bracket as I already had a few of those 52v dolphin batteries working on my other ebike. With the 48 chainring this thing cruises quietly and efficiently at 25 mph +. I'm not so impressed with the glue on brake sensor. I'm finding pausing peddling a couple seconds before shifting works fine for me. Would be nice if there was a dependable, instant motor kill option for shifting. In the future I could make this a mtn beast by swapping out the chainring, street tires and removing the headset riser. After a few long test rides, I'm happy with this bike & the quality of Luna products. Click image for larger version  Name:	laytonville-4-4.JPG Views:	2 Size:	1.65 MB ID:	40769
    Attached Files
    Last edited by rezdog; 07-26-2017, 04:00 PM.

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  • moarpower
    replied
    Fito Modena GT 2 BBS02 Build.

    **Had to use eccentric BB adapters and add a through bolt to secure them.

    Not a full "how to" thread but contains a decent amount of info and troubleshooting. As pictured cost was about $1600.



    Santa Cruz Super 8 (1999) Build Thread BBSHD Ludicrous. (In progess)

    Full build instruction thread yet to come. Got a lot of kinks to iron out first.

    Last edited by moarpower; 07-16-2017, 11:42 AM.

    Leave a comment:


  • braparap
    replied
    Specialized Enduro. BBS02 750W, 48v ultra slim battery. 44T sprocket, hydrolic brake kit. Bolted on no problem.

    thank you for all of the information on this site. It made the installation so much easier with the information learned on this site.Click image for larger version

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