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    #31
    How to convert the primary belt drive to a chain drive

    Remove plastic motor pulley cover, 2 screws

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    Remove motor Pulley nut, jam the driveshaft pulley to stop motion (screwdriver through the bigger pulley while turning the nut). Or use an impact gun ...it makes everything so easier

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    Loosen both upper and lower motor mounts, lift motor, remove belt from front pulley.

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    Remove front motor pulley. This may be difficult, do not pry against your $650 motor case. Use a chain vice grip on the pulley and place the pulley puller arms behind the chain. Or use the right tool and get your self a cheap gear pulley from amazon.. But what ever you do DO NOT PRY IT OUT USING LEVERAGE ON THE MOTOR!

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    Remove rear tire, chain, and ziptie brake caliper bracket unit safely away.
    Remove drive shaft black plastic cover, 3 bolts in swing arm, rotate cover down and out
    Remove swing arm shaft, use needle nose vice grips on 4 slotted nut, screwdriver between vice grip noses to turn nut. Allen wrench on left side, pull shaft out. Or if you have an impact gun with impact rated allen tip it works too. Or use this mac guyver technique, electric driver on the left while you do your best to hold the 4 slot nut

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    Remove bolt through painted connection of swing arm and shock linkage, note the two white nylon washers on each side of the linkage bearings.

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    Pull swing arm slightly up and backwards.
    Pull drive shaft from swing arm; remove belt, small bushing from left side, large bushing from right side

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    Remove large belt pulley from drive shaft, clean the surface replace with large chain sprocket, use lock tight on bolts

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    Install Motor Sprocket and key; tighten this when everything else is in place.

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    Install driveshaft; remember bushings, long on final drive, short on primary drive
    Install bolt and nylon washers through swing arm /Linkage junction.
    Install Primary chain, motor to driveshaft

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    Tension Motor to Primary Chain, Balance both sides equally, tighten upper and lower motor mounts, make sure snail adjuster is tight.
    Jam wrench into chain drive and tighten Motor sprocket nut (or use an impact!!!)
    Replace motor sprocket cover, replace, driveshaft plastic cover, bitch, whine, moan…
    Replace rear wheel, brake,

    DOUBLE CHECK EACH NUT AND BOLT!

    TORQUE SETTING CHART , CLICK HERE

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      #32
      Placing the dust cap on DNM fork

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      This black piece on the left is the dust cap. This goes into the other piece on the right. Use something plastic to push seal into place , and hold it firmly in place for about 30 seconds to allow the ribs to settle in place.

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        #33
        Equipment to change from belt drive back to chain
        • Surron small secondary cog
        • Surron stock rear sprocket
        • Surron stock chain

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